C&M Robotics

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PRODUCTS

Brand Story

CENTER MASTER™

CENTER MASTER™ is an innovative device that dramatically improves the quality of assembly parts by compensating for (positional and/or angular) errors that occurs when assembling various precision parts.

CENTER MASTER

Applicable parts(example)

Automobile components assembly

  • ENGINE
    ENGINE
    • GEAR
    • BEARING
    • OIL SEAL
    • STEEL BALL
    • BUSH
    • BOLT
    • CAP
    • PLUG
  • TRANSMISSION
    TRANSMISSION
    • GEAR
    • BEARING
    • DOWEL PIN
    • OIL SEAL
    • BUSH
  • DIFFERENTIAL
    DIFFERENTIAL
    • PULLEY
    • BEARING
    • BUSH
    • PUMP
  • SUSPENSION
    SUSPENSION
    • BUSH
    • RING
    • BEARING
    • OIL SEAL
    • PIN
    • SHAFT

  • Electronic components assembly: CD player, HDD, etc.

  • Motor components assembly: shaft, rotor, bush, etc.

  • Air-conditioner components assembly: pins, pistons, etc.

Assembly defects and troubles in the press-fitting process (example) Solved by using CENTER MASTER™

  • Scratch
    Scratch
  • Wedging
    Wedging
  • Tearing out
    Tearing out
  • 누유
    누유
  • Oil leakages
    Oil leakages
  • Run-out defect (vibration, noise)
    Run-out defect
    (vibration, noise)
  • Mechanical damage
    Mechanical damage
  • Operation stoppage
    Operation stoppage

Improvement example of assembly defects using CENTER MASTER™

Brand Story
Connecting Rod + Copper Bush
Damage/scratches of copper bush
Brand Story
Transmission Case + Bearing
Bearing damage(life), vibration, noise
Brand Story
Front Suspension + Rubber Bush
Rubber bush damage/broken, overload due to misalignment
Brand Story
Camera Frame(Plastic) + Pin(SUS)
Scratch, vertical angle error
Brand Story
HDD Spindle + FD Bearing
Vibration
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Engine Water Pump + Pipe
Looseness, oil leakage
Brand Story
Bearing Ass’y Caulking
Vibration, eccentric caulking
Brand Story
Spline·Serration assembly/measurement
Misalignment
Brand Story
GDI Pump + Nozzle
Looseness, oil leakage
Brand Story
Pick-up Spindle + Pin Shaft
Vibration
Brand Story
Arm Link + Rubber Bush
Rubber bush damage/broken, overload due to misalignment
Brand Story
Rotor Stack + Guide Shaft
Scratch, vertical angle error

CENTER MASTER™ installation examples

Brand Story
S-Series with hand press
Center compensation with press force measurement
Brand Story
BS-Series with hydraulic press
Center compensation for 12 presses' simultaneous assembly
Brand Story
B-Series with servo press
Center compensation
Brand Story
S-Series with pneumatic press, displacement sensor and indicator
Center compensation with press force measurement

Successful case of using CENTER MASTER™

Assembly of transmission case and oil seal

  • < Experiment result graph >

    • Without CENTER MASTER

    • With CENTER MASTER

    < Experiment result graph >

    • Without CENTER MASTER

      • The maximum insertion load is not uniform in proportion to the positional error.
      • Quality is not uniform because the insertion load is not uniform.

    • With CENTER MASTER

      • The stable maximum pressing load by positional error compensation reduces the defect rate and greatly improves the assembly quality.
  • < Experiment video >
    동영상썸네일

Effects of CENTER MASTER™

  • Significantly reduced assembly failure
    Significantly reduced assembly failure
    Compensates for misalignment to significantly reduce assembly failure in insertion or press-fitting
  • Save of lead time and cost effectiveness
    Save of lead time and cost effectiveness
    The amount of time required for a production line -the processing time- is decreased since the precise positioning is not needed and noise and vibration are considerably reduced. And peripheral devices are simplified, so facility investment cost and facility maintenance and repair work are significantly reduced.
  • Uniform press-fit quality
    Uniform press-fit quality
    Uniformly reduced insertion force dispersion by center compensation, drastically decreases defects, and considerably reduces noise and vibration.
  • Enhanced operation rate
    Enhanced operation rate
    Reduced errors result in increased operation rate.
  • Increased binding force between parts
    Increased binding force between parts
    The binding force between parts increases, because the surface contact density is increased by center compensation.
  • Longer life cycle of the assembler
    Longer life cycle of the assembler
    Reduces payload to the assembler to prolong its life cycle and to prevent oil leak and rod distorsion.

CENTER MASTER™ Standard model LINE UP

Scroll left and right
Series
Function
 A LA LT S SS B BF BS BFS BH BFH T TS TH
A-series LA/LT-series S-series SS-series B/BF-series BS/BFS-series BH/BFH-series T-series TS-series TH-series

Basic

 Positional error correction
Angular error correction
(only for non-forced assembly)
Torsional error correction
Rotation prevention
(rotational force transmission)
Press force measurement
(loadcell embedded)
Lock-up of error correction during part transfer Positional
Torsional
Enforced rated press force
Shape of machine side plate Flange
Flangeless
Horizontal direction assembly

Optional

 Addition of dowel pin hole
Change of center hole size

Main customers

Main customers

Sales Records_Korea

  • 2000

    Hanon Systems(CENTER MASTER™), LG Display Research Institute, etc.

  • 2001 ~ 2010

    Hyundai Motors(Oil seal assembly line remodeling, press machine, 6-speed automatic transmission /VE/ Lambda/New Gamma), Kia Motors, Hyundai Transys(8-speed automatic transmission), Valeo Kapec, Hyundai Kefico, Hyundai Wia, Mando, Central, Hanon Systems(Bearing bore gauge), TRW, Pyunghwa Automotive, Inzi Controls, Delphi, Austem, Namyang Nexmo, etc.

  • 2011 ~ Present

    Hyundai Motors(Nu/Kappa Engine), Kia Motors(Nu/New R), Hyundai Mission, Eco Mission, Valeo Kapec, Hyundai Wia(Kappa), Hyundai Transys, Hyundai Kefico, Hanon Systems, Austem, Mando, S&T Heavy Industry, Samsung Electronics, LG Innotek, LG Electronics, Kia Motors(Nu/New R), Hanmi Semiconductor, etc.a

Sales Records_Overseas

Export Countries: USA, Japan, China, Germany, India, Italy, Spain, Hungary, Poland, the Czech Republic, Vietnam, Thailand, Turkey, Mexico, Slovakia, Canada, Australia, Brazil, etc.

  • Japan

    Toyota Motors, Double R&D, etc.

  • China

    Beijing Hyundai Automobile, Beijing Hyundai Movis, Hyundai Wia Rizhao plant, Hyundai Transys Rizhao plant, Changsha/Jining Geely Auto, Kunshan Posco-Austem, Harbin Dongan Auto Engine, Qingshan Changan Automobile, Suzhou Samsung Electronics, Shaeffler, Sanhua, etc.

  • North America, EU

    Hyundai Motors, Kia Motors, Germany Bosch, USA Global Tooling, REI, etc.

  • Vietnam, Thailand

    Kia Motors, Hyundai Kefico, Eureka Automation, etc.

  • India, Turkey

    Hyundai Motors, Kia Motors, Hyundai Wia, Aditya Engineering, PressKraft Engineering, Turkey Bosch, etc.

  • Brazil

    Hyundai Motors