AC Servo Press
 
  • AC Servo Press
  • FlexPress EM·SEM Series
  • - First standardization in korea
    - Highly-precise press-fitting system
    - User friendly intuitive interface

Click here to download entire product catalog here. AC Servo Press Catalog

Features

  • 1. Highly-precise press-fitting system

    - Repeatability 0.01 mm

    - Location set minimum unit 0.001 mm

    - Force se < 0.5% of F.S

  • 2. Superior data analysis ability

    - Support various functions which effectively manage press-fitting quality

    - Support various searching methods

    - Several work data indicated in graphs

  • 3. User friendly intuitive interface

    - Convenient model set with the use of patterns

    - Motion simulation for the selected model is supported

    - Variouslanguage settings supported (Korean, English, Chinese, and Japanese)

  • 4. Real-time quality management

    - Save up to hundreddata models

    - Up to eight operation results can be checked simultaneously

  • 5. Optimalcustomization

    - Professional engineering service differentiated from other companies based on profound work experience and exclusive technical skills

    - Established an optimized system reflecting customers’ requests to the last detail

  • 6. Center Master Application (Optional)

    - Automatically correctscenter position errors between components when Center Master is applied

    - Prevent defects which occur while assembling and performing press-fitting

    - Equipment installation cost reduction

  • 7. Various and wide range of models

    - Nine models for maximum thrust power ranging from 0.2 ton to 10 ton

    - Five stroke types ranging from 150 mm to 350 mm, 50 mm gap
    (150 mm - 400 mm for 10 ton)

    - Additional models can be manufactured by customized order

  • 8. Various weight load control and determination condition

    - Conditions such as weight load, speed and pressing time can be established to set accuratepressing performance

    - Real-time work monitoring with the standard of 13 listed determination conditions

    - Pass and fail can be determined by following the set determination conditions

  • 9. Controlling external devices

    - Utilize digital input/output contact module through using Modbus TCP

    - Control of external devices (PLC and others) is possible through using fieldbus and Ethernet communication

  • 10. Preventing overload

    - Prevent component damage by maintaining an optimal level of power insertion through digital weight load control system

  • 11. Eco-friendly products

    - Use of clean energy, electricity

    - Clean work environment with no hydraulic devices

    - Energy conservation

    - Low noise

    Eco-friendly products

FLEXPRESS Applications (Examples)

Press-fitting Task

ac servo press
  • Bearings, Oil seals, Bushings, Pins, Shaft, Gears, and etc.

Pressing Task

ac servo press
  • Cramping, Riveting, Bonding, Caulking, Correction, Stamping, Forming, and etc.

Features compared with hydraulic system

Features compared with hydraulic system

User interface

User interface

Exclusive monitoring program

User friendly intuitive interface

· Convenient model set with the use of patterns

· Motion simulation for the selected model is supported

· Variouslanguage settings supported (Korean, English, Chinese, Japanese)

Superior ability in data analysis

· Supportsaving, searching, and extracting functions for work data

· Support various searching methods (model name and serial number)

· Several work data indicated with graph

Real-time quality management

· Save up to hundreddata models

· Up to eight operation results can be checked simultaneously

  • Monitoring display
    • Work result shown in graphs, and determination result isshown
  • Pattern setting display
    • Pattern setting display of the chosen model
  • Determination setting display
    • Determination condition setting display of the chosen model
  • In/output timing chart
    • Check driver in/output contact state and T-chart
  • Sensor correction display
    • Loadcell, distance sensor correction display
  • Press state
    • Check work progress and current state
  • Check in/output state
    • Check driver contact normal motion check while communicating with external devices
  • Search result display
    • Search work result, extract file
  • Review Result Graph
    • Review Selected result graph

Determination condition type

13determination conditions
Exclusive monitoring program
Monitoring determination for all work
  • Detect critical point 1
  • Detectweight load at assigned location 2
  • Detect contact point 3
  • Maximum value within set range 4
  • Minimum value within set range 5
  • Zone Pass 1 6
  • BANDmanagement 7
  • Check if the final value is within set range 8
  • Detect press-fitting depth 9

Model Selection

Model Selection

Product Specifications

Common Specifications
Speed set unit 0.01[mm/s]
Location set unit 0.001[mm]
Thrust set Unit 10[N]
Repeatability ± 0.005[mm]
Interface Above RS-232C 2port
Ethernet
Digital I/O 24/13
Analog2 channel
Computer spec. Hard Disk : 320GB
CPU : 1.8GHz
Memory : 2GB
Exclusive operating Program
Tool allowable load 3% of used kN
Model Stroke [mm] Speed [mm/s] Weight [kg]
2kN EM-00215 150 125 16
EM-00220 200 17
EM-00225 250 19
EM-00230 300 20
EM-00235 350 21
5kN EM-00515 150 125 16
EM-00520 200 18
EM-00525 250 20
EM-00530 300 22
EM-00535 350 24
10kN EM-01015 150 125 16
EM-01020 200 18
EM-01025 250 20
EM-01030 300 22
EM-01035 350 24
15kN EM-01515 150 125 16
EM-01520 200 18
EM-01525 250 20
EM-01530 300 22
EM-01535 350 24
20kN EM-02015 150 100 30
EM-02020 200 32
EM-02025 250 34
EM-02030 300 36
EM-02035 350 38
30kN EM-03015 150 83.3 34
EM-03020 200 36
EM-03025 250 38
EM-03030 300 40
EM-03035 350 42
50kN EM-05015 150 95.2 130
EM-05020 200 134
EM-05025 250 140
EM-05030 300 145
EM-05035 350 150
70kN EM-07015 150 133.3 140
EM-07020 200 145
EM-07025 250 150
EM-07030 300 155
EM-07035 350 160
100kN EM-10015 150 95.2 200
EM-10020 200 210
EM-10025 250 220
EM-10030 300 230
EM-10035 350 240
EM-10040 400 250


Model Stroke [mm] Speed [mm/s] Weight [kg]
10kN SEM-01015 150 178.6 17
SEM-01020 200 20
SEM-01025 250 22
SEM-01030 300 24
SEM-01035 350 26
30kN SEM-03015 150 138.9 95
SEM-03020 200 98
SEM-03025 250 101
SEM-03030 300 104
SEM-03035 350 107
50kN SEM-05015 150 185.2 145
SEM-05020 200 150
SEM-05025 250 155
SEM-05030 300 160
SEM-05035 350 163

EM External dimensions (mm)

FLEXPRESS EM
Model External dimensions [mm]
A B C D E F G H I J K
(H7)
L
(g6)
M N
(N1xN2)
O P
(P1xP2)
Q R S T U
2kN EM-00215
DXF PDF
IGS STP
480 430 337 75 27 18 203 178.0 12 25 Ø20 Ø36 Ø70 83x110 9 52x87 5 12 28 83 50
EM-00220
DXF PDF
IGS STP
530 480 387
EM-00225
DXF PDF
IGS STP
580 530 437
EM-00230
DXF PDF
IGS STP
630 580 487
EM-00235
DXF PDF
IGS STP
680 630 537
5kN EM-00515
DXF PDF
IGS STP
480 430 337 75 27 18 203 206.0 12 25 Ø20 Ø36 Ø70 83x110 9 52x87 5 12 28 83 50
EM-00520
DXF PDF
IGS STP
530 480 387
EM-00525
DXF PDF
IGS STP
580 530 437
EM-00530
DXF PDF
IGS STP
630 580 487
EM-00535
DXF PDF
IGS STP
680 630 537
10kN EM-01015
DXF PDF
IGS STP
480 430 337 75 27 18 203 213.0 12 25 Ø20 Ø36 Ø70 83x110 9 52x87 5 12 28 83 50
EM-01020
DXF PDF
IGS STP
530 480 387
EM-01025
DXF PDF
IGS STP
580 530 437
EM-01030
DXF PDF
IGS STP
630 580 487
EM-01035
DXF PDF
IGS STP
680 630 537
15kN EM-01515
DXF PDF
IGS STP
480 430 337 75 27 18 203 233.0 12 25 Ø20 Ø36 Ø70 83x110 9 52x87 5 12 28 83 50
EM-01520
DXF PDF
IGS STP
530 480 387
EM-01525
DXF PDF
IGS STP
580 530 437
EM-01530
DXF PDF
IGS STP
630 580 487
EM-01535
DXF PDF
IGS STP
680 630 537
20kN EM-02015
DXF PDF
IGS STP
553 493 381 92 31 20 235 270.0 12 35 Ø32 Ø50 Ø88 Ø148 9 125 6 15 40 115 60
EM-02020
DXF PDF
IGS STP
603 543 431
EM-02025
DXF PDF
IGS STP
653 593 481
EM-02030
DXF PDF
IGS STP
703 643 531
EM-02035
DXF PDF
IGS STP
753 693 581
30kN EM-03015
DXF PDF
IGS STP
602 542 430 92 40 20 235 384.0 12 35 Ø32 Ø50 Ø88 Ø148 9 125 6 15 40 115 60
EM-03020
DXF PDF
IGS STP
652 592 480
EM-03025
DXF PDF
IGS STP
702 642 530
EM-03030
DXF PDF
IGS STP
752 692 580
EM-03035
DXF PDF
IGS STP
802 742 630
50kN EM-05015
DXF PDF
IGS STP
700 630 470 126 50 34 430 395.2 16 45 Ø49 Ø85 Ø146 Ø228 16 196 8 20 67 220 70
EM-05020
DXF PDF
IGS STP
750 680 520
EM-05025
DXF PDF
IGS STP
800 730 570
EM-05030
DXF PDF
IGS STP
850 780 620
EM-05035
DXF PDF
IGS STP
900 830 670
70kN EM-07015
DXF PDF
IGS STP
780 710 550 126 60 34 430 445.2 16 45 Ø49 Ø85 Ø146 Ø228 16 196 8 20 67 220 70
EM-07020
DXF PDF
IGS STP
830 760 600
EM-07025
DXF PDF
IGS STP
880 810 650
EM-07030
DXF PDF
IGS STP
930 860 700
EM-07035
DXF PDF
IGS STP
980 910 750
100kN EM-10015
DXF PDF
IGS STP
900 780 590 150 70 40 470 469.2 20 95 Ø68 Ø100 Ø164 Ø258 18 220 10 25 84 240 120
EM-10020
DXF PDF
IGS STP
950 830 640
EM-10025
DXF PDF
IGS STP
1000 880 690
EM-10030
DXF PDF
IGS STP
1050 930 740
EM-10035
DXF PDF
IGS STP
1100 980 790
EM-10040
DXF PDF
IGS STP
1150 1030 840

SEM External dimensions (mm)

FLEXPRESS SEM
Model External dimensions [mm]
A B C D E F G H I J K
(H7)
L
(g6)
M N
(N1xN2)
O P
(P1xP2)
Q R S T U
10kN SEM-01015
DXF PDF
IGS STP
480 430 337 75 27 18 203 253.0 12 25 Ø20 Ø36 Ø70 83x110 9 52x87 5 12 28 83 50
SEM-01020
DXF PDF
IGS STP
530 480 387
SEM-01025
DXF PDF
IGS STP
580 530 437
SEM-01030
DXF PDF
IGS STP
630 580 487
SEM-01035
DXF PDF
IGS STP
680 630 537
30kN SEM-03015
DXF PDF
IGS STP
611 551 430 101 40 20 290 351.5 12 35 Ø32 Ø50 Ø88 Ø148 9 125 6 15 40 140 60
SEM-03020
DXF PDF
IGS STP
661 601 480
SEM-03025
DXF PDF
IGS STP
711 651 530
SEM-03030
DXF PDF
IGS STP
761 701 580
SEM-03035
DXF PDF
IGS STP
811 751 630
50kN SEM-05015
DXF PDF
IGS STP
700 630 470 126 50 34 430 445.2 16 45 Ø49 Ø85 Ø146 Ø228 16 196 8 20 67 220 70
SEM-05020
DXF PDF
IGS STP
750 680 520
SEM-05025
DXF PDF
IGS STP
800 730 570
SEM-05030
DXF PDF
IGS STP
850 780 620
SEM-05035
DXF PDF
IGS STP
900 830 670

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